Skip to main content

Special formwork for Moscow

Unusual staircase columns for pedestrian crossings outside Moscow required custom-made forms Every day the largest city in the largest country in the world is threatened with gridlock. The infrastructure of the present-day traffic system can no longer cope with the increased number of vehicles, and the urban administration of Moscow, Russia, resolved to upgrade the traffic arteries connecting the inner city to satellite towns. Greater Moscow (Oblast) has a population of over seven million, and to date
June 15, 2012 Read time: 3 mins
Paschal produced a total of four form sets, each with two forms, 2m and 3m high, respectivelyPaschal produced a total of four form sets, each with two forms, 2m and 3m high, respectively
Unusual staircase columns for pedestrian crossings outside Moscow required custom-made forms

Every day the largest city in the largest country in the world is threatened with gridlock.

The infrastructure of the present-day traffic system can no longer cope with the increased number of vehicles, and the urban administration of Moscow, Russia, resolved to upgrade the traffic arteries connecting the inner city to satellite towns.

Greater Moscow (Oblast) has a population of over seven million, and to date traffic travelling to the city of Ljuberzy, 2km south-east of the Moscow roundabout, has been reached by means of an urban motorway.

Local and district streets run parallel to this route, and the second largest connecting road, an extension of the Komsomolsky Prospekt, is now being expanded. Traffic will now be routed over a newly constructed bridge, 1.737km long, where both of the lanes will be structurally separated from each other.

Construction is being carried out by LLC TransKapStroy (Moscow).

A distinctive feature of the architecture is found in additional connections for the stairways for the pedestrian crossings. There are two for each lane, which reach from the bridge to the ground in three stages.

However, the form of the stairway columns is so sophisticated that standard solutions were out of the question. The columns are manufactured locally by filling a prefabricated form with concrete, and they take the form of a symmetrical hexagon. (The cross-section is similar to the silhouette of a clam.) All 36 props have a height of 2–6.5m.

The Paschal representative office in Moscow assigned to the main factory in Steinach, Germany, a contract for the construction of a special form designed to be used repeatedly, which can sustain a pressure from fresh concrete of 80kN/m².

It created a total of four identical sets, each consisting of two extendable concrete forms, 805mm wide, 1,020mm deep and with heights of 2m and 3m respectively.

Each form consists of two parts with the required tight-fitting sharp-edged joints secured with locking screws.

According to Paschal, a feature of the design is the simplicity and efficiency brought to the construction site: “Situate the form, pour the concrete and it is done.”

“Tie openings or involved propping or any other preparation or post-processing were not necessary. In comparison with carpentry methods this means a large increase in the speed of completion in addition to millimetre precision when working with concrete,” said Paschal.

“The technical concept developed by Paschal convinced the contractor, as did the short production time of four weeks for all.

“The scope of delivery also covers props as well as a specially constructed working platform which fulfils the most rigorous safety criteria.”

The bridge has now been opened for traffic.

Related Content

  • Innovative formwork beats bridge design challenges
    February 14, 2012
    Companies are coming up with innovative formwork solutions to overcome "challenging" designs for bridges. Patrick Smith reports
  • Emergent markets key for formwork sector growth
    May 21, 2014
    Central and south-east Europe are hotbeds for new highway infrastructure projects utilising cutting-edge formwork solutions, while a number of leading formwork manufacturers are also looking at emergent markets for growth. Guy Woodford reports Travelling between Hungary’s capital Budapest and Southern Dalmatia now takes less time thanks to the Pan-European Corridor Vc – European route 73. Numerous tunnels and bridges are erected along the 397km stretch of the European route 73 through Bosnia owing to the
  • Innovative, flexible bridge formwork systems
    February 14, 2012
    Innovative formwork systems have been used to construct a variety of bridge structures. Patrick Smith reports. As part of the work on Germany's new A4 autobahn near Eisenach, the contracting joint venture awarded the formwork contract for two of the three viaducts to Doka. What makes this assignment so special to the company is that although the two steel composite bridges each have very different cross-sections, the JV is using the same overslung composite forming carriage to pour the carriageway slabs of
  • Pre-stressed bridge decks use modular formwork system
    July 9, 2012
    Imaginative formwork, often using modular components, is helping to shape some challenging bridges worldwide. Patrick Smith reports Traffic volumes in and around Prague have swollen massively in recent years, pushing the existing road network to the limits of its capacity. To permanently ease congestion in the Czech capital's centre, a multi-lane orbital motorway is under construction as a high capacity bypass for central Prague and to link up all the motorways and other major highways radiating from the ci